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裝配1
裝配1
裝配生產(chǎn)線
產(chǎn)品簡介:

裝配生產(chǎn)線是人和機器的有效組合,它最充分地體現(xiàn)了設備的靈活性。裝配線將輸送系統(tǒng)、隨行夾具和在線專機、檢測設備有機地組合在一起,以滿足多品種產(chǎn)品的裝配要求。


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產(chǎn)品概述

裝配生產(chǎn)線是人和機器的有效組合,它最充分地體現(xiàn)了設備的靈活性。裝配線將輸送系統(tǒng)、隨行夾具和在線專機、檢測設備有機地組合在一起,以滿足多品種產(chǎn)品的裝配要求。

(1)、裝配線的基本原理

裝配線的基本原理是將制造過程中的各個工序分成一個個相對獨立的小工序,再將這些小工序有序地組織在一起,通過工件傳送帶或者搬運工具,使各工序在一條連續(xù)的流水線上依次進行,從而實現(xiàn)產(chǎn)品的高效、快速、穩(wěn)定地生產(chǎn)。

(2)、裝配線的類型

根據(jù)配置和生產(chǎn)需求的不同,裝配線可以分為多種類型,包括但不限于以下幾種:

有動力和無動力滾筒線,板式鏈、流利條輸送線,壁掛式裝配線,皮帶輸送線,差速鏈、臺車流水線,手推(萬向球)裝配線等。

(3)、裝配線的構成

生產(chǎn)流水線:作為整個裝配線的基礎,負責產(chǎn)品的連續(xù)傳輸。

生產(chǎn)設備:包括各種生產(chǎn)工具、加工設備等,用于完成產(chǎn)品的各個裝配工序。

機器人、工具:用于輔助或自動完成裝配任務,提高生產(chǎn)效率和精度。

自動檢測裝置:用于對產(chǎn)品進行質(zhì)量檢測,確保產(chǎn)品質(zhì)量符合標準。

傳輸設備:如傳送帶、搬運機器人等,用于將產(chǎn)品從一個工序傳輸?shù)较乱粋€工序。

傳感器:用于監(jiān)測裝配線上的各種參數(shù),如溫度、壓力、速度等,確保裝配過程的安全和穩(wěn)定。

The assembly line represents an effective combination of humans and machines, showcasing the utmost flexibility of equipment. It integrates conveying systems, traveling fixtures, online special machines, and inspection devices seamlessly to cater to the assembly requirements of multiple product types.

(1) Fundamentals of the Assembly Line

The assembly line's basic principle involves dividing the manufacturing process into relatively independent, smaller subprocesses. These subprocesses are then organized sequentially, utilizing workpiece conveyors or handling tools, to proceed in a continuous flow line, enabling efficient, rapid, and stable production of products.

(2) Types of Assembly Lines

Based on varying configurations and production demands, assembly lines can be categorized into multiple types, including but not limited to: powered and non-powered roller conveyors, slat chain/gravity roller conveyors, wall-mounted assembly lines, belt conveyors, differential speed chain/pallet lines, and manual push (ball transfer) assembly lines.

(3) Composition of an Assembly Line

Production Line: Forms the foundation of the entire assembly line, responsible for the continuous transportation of products.

Production Equipment: Comprises various tools and processing machines used to complete each assembly step of the product.

Robots and Tools: Assist or automate assembly tasks, enhancing production efficiency and precision.

Automatic Inspection Devices: Conduct quality control on products, ensuring they meet established standards.

Transfer Equipment: Such as conveyor belts and handling robots, responsible for transferring products from one assembly station to the next.

Sensors: Monitor various parameters on the assembly line, like temperature, pressure, and speed, ensuring the safety and stability of the process.


技術參數(shù)

規(guī)格參數(shù)/Specification Parameters

項目/Item

參數(shù)/Parameters

適用范圍/ Application scope

PET制品/PET Product

供電電源/Power supply

220V/380V,50Hz

年產(chǎn)能/Annual production

20-80萬/

200,000-800,000

控制方式/Control model

現(xiàn)場總線控制/Field bus control

其他Others

按需定制/Customized

 


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